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Wire strip/trim and Lead-free Solder Dip of RFI Filter for the Medical Industry

Wire Strip/Trim and Lead-free Solder Dip of RFI Filter

Tintronic’s wire strip/trim and lead-free solder dip of an RFI filter in a power supply application was for a medical industry client. The company trimmed 5 18AWG wires and completed lead-free hot solder dip (tinning) using a custom-designed trimming tool and manual solder-dipping station with a SAC 305 solder alloy. The finished product conformed to tight tolerances: .750” ±.125” on the wire length and .250” ±.125” on the strip length. Visual and final inspections ensured the high-volume production runs met customer-supplied specifications as well as IPC-A-610D and IPC J-STD-001E-2010 standards.

Project Highlights for this RFI Filter for the Medical Industry

Product DescriptionThis RFI Filter is used within a power supply application
Capabilities Applied/Processes Primary:
Wire Strip/trim
  • Trim 5 18AWG Wires

Hot Solder Dip (Tinning)
  • Pb (Lead) Free
Secondary:
Inspection
Equipment Used to Manufacture PartCustom designed trimming tool
Manual solder dipping station
Tightest TolerancesWire length .750 ±.125
Strip length .250 ±.125
Material usedSAC 305 solder alloy
In process testing performedVisual Inspection
Final Inspection
Industry for UseMedical
QuantityHigh volume
Standards Met Customer supplied specifications
IPC-A-610D
IPC J-STD-001E-2010
Project NameWire strip/trim and lead-free solder dip of Electronic Component